Central-Utility-Plant (CUP)

Central-Utility-Plant (CUP)


The NIH Central Utility Plant (CUP) houses five traditional gas- and oil-fired boilers and one gas turbine combined cycle that produce steam. Steam is needed for a myriad of NIH campus operations. These include space conditioning, hot water heating, medical equipment sterilization, autoclaves, animal cage and rack washing, dishwashing, and other process uses. The CUP generates and distributes ~2.3 billion pounds of steam per year to the NIH Bethesda campus buildings.The CUP's combined cycle gas turbine also generates 23 MW of electricity at an incredibly economic $0.04/kWh, which saves the NIH up to $14 million dollars in electrical costs each year compared to purchasing outside power.


The Central Utility Plant also houses twelve industrial refrigerant chillers that can produce up to 62,400 Tons of cooling (the equivalent of 30,000+ homes). Through the economy of scale, engineering ingenuity, and continued improvements due to the hard work of CUP personnel, that cooling is generated and transported at an average overall rate of 0.65 kW/ton, compared to the typical chiller plant rate of 0.8-1.0 kW/ton and the average household rate of 1.2 kW/ton. This feat of efficiency means that the CUP Chiller Plant alone saves the NIH approximately 90,000 MWh of electrical energy, or $12 million dollars in electrical costs per year compared to independent building package cooling systems.

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Picture of Engineering Station

The plant distributes utilities to NIH’s buildings underground via

  • 2 miles of walkable tunnels

  • 2 miles of concrete trench

  • Natural gas lines totaling ~ 3.6 miles in length

  • Domestic water lines totaling ~ 12 miles in length

  • Steam and chilled water pipe lines totaling over 7 miles





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Picture of CUP Real-Time Data Collection




Plant Information Graphic Displays

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Picture of Plant Information Graphic Displays


CUP Facts and Figures

As of June 2025Chilled WaterSteam
Customer
Area Served12 million sq. ft.12 million sq. ft.
Energy Sources
Number of Units12 chillers5 boilers, 1 cogeneration plant
Operations/Distribution
Design Capacity62,400 tons980 kPPH
Firm Capacity57,400 tons980 kPPH
Available Capacity60,000 tons980 kPPH
Supply Temperature44 F373 F
Return Temperature54 FN/A
Supply Pressure110 psi165 psi
Piping TypeWelded steel, schedule 80 with insulationWelded steel, schedule 80 with insulation
Piping Trench Length>7 miles>7 miles
ElectricalSteam
Cogeneration Plant Capacity23 MW180 kPPH